I-Control: An Automation and Data Solution
I-Control empowers your plant to consistently deliver quality products in multiple industries such as feed, flour, pet food, and more by combining intuitive automation with software specifically tailored to your unique processes and data requirements. With I-Control, you’re equipped to meet increasing demands—maximizing production output, minimizing waste, and keeping your plant running smoothly. Its seamless integration with existing business systems like formulation, quality control, and ERP ensures operations remain efficient and synchronized.
With I-Control, you can:
1.) Execute and manage customer orders from start to finish
2.) Easily manage and adjust recipes on the fly
3.) Track inventory comprehensively, ensuring traceability and compliance
4.) Confidently control your process equipment
5.) Aggregate all your production data centrally
6.) Seamlessly integrate with your existing business systems
Built on reliable, industry-standard hardware and software, I-Control leverages a SQL database to support smooth, flexible integration. Its versatile HMI and PLC design adapt effortlessly to your plant’s specific layout, allowing qualified users to make changes whenever needed. Compatible with Windows OS and designed to maintain long-term compatibility, I-Control provides enduring flexibility and dependable support without tying you to specific Windows versions.
With comprehensive annual support plans, you’ll always have access to 24/7 technical expertise, preventive maintenance, and consistent system backups for quick recovery from any unexpected issues. Our dedicated team also provides performance optimization services, helping you maximize uptime, equipment utilization, and overall operational efficiency.
I-Control Core Functionality
ORDER MANAGEMENT
Import or enter orders, manage recipes and quantities, ingredient sources and product destinations.
PRODUCTION SCHEDULING
Manage and adjust production queues by recipe needs and inventory availability for optimal throughput.
FORMULATION & RECIPE MANAGEMENT
Import, edit, and substitute ingredients; manage authorized production parameters.
INVENTORY MANAGEMENT
Track usage and enable manual adjustments to maintain accuracy and compliance.
EQUIPMENT & PROCESS CONTROL
Manage run execution, adjust parameters, operate in manual or automatic modes, and monitor real-time data.
QUALITY & COMPLIANCE TRACKING
Maintain lot records and generate compliance reports for audits.
DATA INTEGRATION
Connect with ERP and formulation tools using standard data protocols.
SECURITY & USER MANAGEMENT
Enforce role-based access, log operator actions, and use secure authentication methods.
I-Control Support
Reliable Support That Keeps You Running
I-Control support includes 24/7 access, software updates, and complete system backups. We proactively monitor HMI and PLC logs to address issues before they impact your operations. Scheduled site visits provide training, system tuning, preventive maintenance, and audits to keep your facility running smoothly.
I-Control Add-Ons
HandAdd & Manual Transact
Support manual batching at scale and dump stations.
Lot Reconciliation
Track physical weight variances and print reconciliation records.
NTEP Module
Aggregate certified scale data to meet legal-for-trade requirements.
Sequencing Module
Enforce item and equipment sequencing rules for cleanouts and compatibility.
Advanced Receiving & Loadout
Enhance automation with vendor matching, ticketing, and truck compartment loading.
Secure Transfer
Securely move product from packaging to micro bins.
Bin Inspection
Schedule and track inspections for safety and efficiency.
Let’s Talk About What’s Next
Connect with us to discuss how I-Control can help you simplify operations, reduce waste, and boost productivity. Call 712.722.1662 or visit interstates.com/I-Control to get started.