Industrial Analytics
Get the data you need for better operations decisions.
You can improve uptime and track the progress of plant improvement initiatives with Interstates’ industrial analytics. With over 65 years of plant floor experience, we can help you centralize data storage and collect the information you need to increase production capacity, forecast for capital investments, and avoid costly outages. Your plant data holds a world of potential – we’ll help you find it.
Optimize Production Processes
Get the right data to your operations team to increase process uptime, reduce material costs, and optimize output.
Boost Data Security
Be confident your data is secure and sensitive information stays in the right hands.
Right-Sized Solutions
Platforms aren't one-size-fits-all. Evaluate options to gain insight for informed spending decisions and invest in one that meets your specific needs.
Enhance Visibility
Trust your data by seeing the data you need, when you need it, and where you need it. Track plant improvement initiatives and collect data across islands of automation and layers of manufacturing control.
Have a project in mind or want to learn more? Let's talk.
Improve Today and Plan for Tomorrow
The manufacturing industry is on a digitization journey, and Industry 4.0 is inevitable. It can be intimidating and confusing, but finding a right-sized solution is a great place to start. Find a partner that can make your data an asset and support your facility in the long run. If you don’t know what data you have or struggle to understand your downtime frequency, our industrial analytics experts can help.
Our analytics team partners with our in-house automation and operational technology experts to ensure each project we deliver meets and exceeds your expectations. We'll utilize plant data to increase efficiency and improve plant performance.
Reporting & Dashboarding
You have the data, but you don’t know what it means. You need real-time reporting to compare production metrics and provide accurate plant information exactly when you need it.
Our teams aggregate and visually present data according to your specific needs and requests. You can access and view plant floor data from various systems, run comparisons of multiple variables related to performance, and share reports on demand.
Data Collection & Storage
You need to organize and transform your data to make it work for you. If you don’t know what data to collect or your information is spread across islands, you lose out on valuable analysis and future insight.
After we evaluate the best platform for your data, we’ll collect, aggregate, and securely store the information you need from all your sources, no matter the data type or format. Centralized data storage helps you know what data you have, creating trust in your data and making it easier to conduct analysis and plan for the future.
Advanced Analytics
You need to improve operations and gain better efficiency out of your equipment. Basic industrial data analytics can’t provide the advanced insights you need to understand why problems like downtime and scrap occur. Furthering your digitization journey with deeper IIoT solutions and Industry 4.0 technologies is one way. Have you found yourself asking what could happen, when will it happen, and why did it happen?
Through extensive collaboration with the site, we use third-party software and advanced mathematics to analyze your aggregated data and solve specific operational challenges. We dive deep into the problem with you to provide actionable, tailored production solutions.
Advanced analytics solves your hardest problems by zeroing in on the process variables with the highest impact on production. This solution gives you higher returns and improves your plant operations. We get to know your plant and its specific variables, helping you find the best solution for the problem.
Anomaly Detection | Image Analysis | Predictive Maintenance
Case Study
Connecting Data Sources for Real-Time Reporting
Hardware changes can impact manufacturing processes and production. When a globally recognized consumer packaged goods company needed visibility into the operational ramifications of a major equipment upgrade, our industrial analytics team built a custom Thingworx dashboard to meet their needs. The OEE Thingworx dashboard gave the client real-time data for smarter decision-making, a clear view of engineering issues, and a way to view and solve problems with the new equipment.
Get Started Today
Wherever you are in your analytics journey, we’ll meet you each step of the way. Whether it’s an advanced solution or the first experience, call (712) 722-1662 to speak to one of our experts.